我們先要了解一個(gè)基本問(wèn)題,什么是模具成本,模具成本是模具材料成本加上加工費(fèi)和稅金的總和。當(dāng)然,還有人工成本。可以認(rèn)為人工成本包含在加工技術(shù)成本中。當(dāng)然,還有一些工業(yè)設(shè)計(jì)成本。那么該如何節(jié)省模具生產(chǎn)的成本呢?下面和濟(jì)南模具制造廠家一起來(lái)了解一下吧!
We must first understand a basic problem, what is the mold cost, mold cost is the sum of mold material cost plus processing fees and taxes. Of course, there are also labor costs. It can be considered that the labor cost is included in the processing technology cost. Of course, there are also some industrial design costs. So how to save the cost of mold production? The following and Jinan mold manufacturers to understand it!
1、產(chǎn)品設(shè)計(jì)是否可以合理,如何發(fā)展成為影響模具成本的很重要的因素。如果產(chǎn)品結(jié)構(gòu)設(shè)計(jì)不合理,對(duì)于模具企業(yè)來(lái)說(shuō),就是一種很糟糕的情況。使所設(shè)計(jì)的產(chǎn)品盡可能選擇適合模具工程,不要增加模具生產(chǎn)的難度和成本。
1. Whether the product design can be reasonable and how to develop become a very important factor affecting the mold cost. If the product structure design is unreasonable, it is a very bad situation for mold enterprises. So that the design of products as far as possible to choose suitable for mold engineering, do not increase the difficulty and cost of mold production.
2、產(chǎn)品設(shè)計(jì)變更模具。模具制造廠家經(jīng)常會(huì)遇到這樣的情況,在一個(gè)項(xiàng)目中,模具剛剛設(shè)計(jì)好,模架剛訂購(gòu)回來(lái),客戶的設(shè)計(jì)變更通知就會(huì)來(lái),如果是小的變更,不影響模具的整體結(jié)構(gòu)是沒(méi)關(guān)系的。有時(shí)改變嚴(yán)重,產(chǎn)品的形狀發(fā)生變化,甚模具框架需要重新排序。成本會(huì)大大增加。因此,設(shè)計(jì)變更應(yīng)盡量減少。
2. Product design change mold. Mold manufacturers often encounter such a situation. In a project, the mold has just been designed and the mold base has just been ordered. The customer's design change notice will come. If it is a small change, it doesn't matter if it doesn't affect the overall structure of the mold. Sometimes the change is serious, the shape of the product changes, and even the mold frame needs to be reordered. The cost will increase greatly. Therefore, design changes should be minimized.
3、模具設(shè)計(jì)是否完善,模具設(shè)計(jì)的合理性和可加工性,有很多模擬方法,如模具流動(dòng)分析、模具結(jié)構(gòu)動(dòng)態(tài)分析、試制產(chǎn)品與設(shè)計(jì)產(chǎn)品的三維對(duì)比分析等,可以控制模具設(shè)計(jì)不合理造成的成本不斷增加。
3. There are many simulation methods, such as mold flow analysis, mold structure dynamic analysis, three-dimensional comparative analysis between trial product and designed product, to control the increasing cost caused by unreasonable mold design.
4、控制試模次數(shù)。很多模具制造廠家都是從接到訂單到模具合格后發(fā)往客戶的天數(shù)來(lái)計(jì)算模具加工費(fèi)的。如果模具經(jīng)過(guò)多次試驗(yàn)后仍不能交付,除了合同規(guī)定的罰款外,模具在工廠停留的天數(shù)越多,加工費(fèi)就越高。當(dāng)然,模具試用的成本也是比較高的。
4. Control the times of mold test. Many mold manufacturers calculate the mold processing fee from the number of days from receiving the order to passing the mold to the customer. If the mold can not be delivered after many tests, in addition to the penalty stipulated in the contract, the more days the mold stays in the factory, the higher the processing fee. Of course, the cost of mold trial is relatively high.
以上就是濟(jì)南模具制造廠家給您介紹的模具制作如何控制成本,如果你還想了解其他方面的內(nèi)容,歡迎來(lái)咨詢我們。
The above is Jinan mold manufacturers to introduce you how to control the cost of mold making, if you want to know other aspects of the content, welcome to consult us.